Our advanced Wedge Wire Screen Welding Machinery is engineered for industrial-grade precision, specifically designed to manufacture high-performance wedge wire screens with exceptional accuracy. By integrating high-precision winding systems and imported ball screw transmissions, this machinery ensures that slot tolerances are maintained within a strict 0.10mm, meeting the rigorous demands of the mining and filtration industries.
Designed for high-efficiency production, the system achieves a maximum winding speed of 6 meters per hour and features a comprehensive CNC control system by MUTO. With an adjustable wire sending mechanism capable of vertical, horizontal, and circumferential alignment, the machine seamlessly combines wire straightening and welding, providing a turnkey solution for professional screen fabrication.
Detailed Parameters
| Max Machining Diameter | 200, 300, 500 mm | Max Machining Length | 6,000 mm |
|---|---|---|---|
| Winding Pitch Range | 0.01-50 mm | Winding Accuracy | 0.10 mm |
| Max Rotational Speed | 1-30 rpm | Max Processing Efficiency | 6 m/hour |
| Pulling Shaft Speed | 1,000 mm/min | Spindle Turning Speed | 80 rpm |
| CNC Control System | MUTO | Main Motor Power | 120 kW |
Key Advantages
High Precision
Slot tolerances strictly maintained within 0.10mm for superior filtration accuracy.
Industrial Efficiency
Maximum winding capacity of 6 meters per hour to optimize your production cycle.
Premium Components
Equipped with imported ball screws for smooth transmission and long-term durability.
Smart CNC Control
MUTO CNC system allows precise adjustment of all welding parameters via a digital controller.
Flexible Alignment
Adjustable wire sending in vertical, horizontal, and circumferential directions.
Easy Maintenance
Electrode wheel integrates with the lathe, allowing maintenance without disassembly.
Product Gallery
Management Platforms
Parameter Control
Digital interface for adjusting pitch range from 0.01mm to 50mm.
Thermal Management
Integrated circulating water cooling system to prevent overheating during operation.
Precision Alignment
Real-time adjustment of wire positioning with 0.05/1,000mm accuracy.
Mold Customization
Standard molds provided with support for specialized custom designs.
Speed Regulation
Variable rotational speed from 1-30 rpm to match material requirements.
System Integration
Full MUTO CNC synchronization for seamless workflow automation.
Investment Return Comparison
| Feature | Conventional Machinery | Our CNC Welding Machine |
|---|---|---|
| Slot Tolerance | ± 0.50mm | ± 0.10mm (High Precision) |
| Production Speed | Manual/Slow | Up to 6m/hour (High Efficiency) |
| Control System | Manual Adjustment | MUTO CNC Automated Control |
| Cooling Method | Air Cooled/None | Active Water Cooling System |
| Maintenance | Full Disassembly Req. | Integrated Easy-Access Design |
Frequently Asked Questions
The machine supports multiple machining diameters, specifically 200mm, 300mm, and 500mm, depending on the configuration.
The machinery offers high-precision winding with a slot tolerance within 0.10mm, ensuring strict filtration standards.
Yes, while we provide standard molds for normal products, we offer full customization for special molds based on your technical specifications.
The machine is equipped with a professional MUTO CNC Control System, allowing operators to adjust all parameters digitally for maximum consistency.
It utilizes a circulating water cooling system that effectively dissipates heat during the high-power welding process, protecting critical components.
The machinery is capable of processing a maximum machining length of up to 6,000mm.
