Our precision-engineered Wedge Wire Screens are high-performance filtration solutions designed to provide absolute control over volumetric flow rates, media retention, and fluid pressure. By utilizing a specialized V-shaped wire profile, these screens eliminate clogging and maximize open area, making them indispensable for critical industrial separation and filtration processes.
Crafted from a wide array of premium stainless steels and exotic alloys, our screens are available in diverse configurations including cylindrical, flat, and curved shapes. Whether you require standard specifications or fully customized dimensions, our fabrication capabilities ensure durable vessel internals that withstand the most demanding chemical and mechanical environments.
Detailed Parameters
| Material Options | SS304, SS304L, SS316, SS316L, SS321, Duplex, Super Duplex, Hastelloy, Monel 400, Alloy 20 | Outer Diameter (OD) | 19mm - 2000mm (Customizable up to 52" O.D. in sections) |
|---|---|---|---|
| Inner Diameter (ID) | 13mm - 1981mm | Max Length | Up to 6000 mm |
| Slot Range | 20 micron to 3000 micron (Tolerance: ±5 micron) | Wedge Wire Sizes | 0.5x1.5, 0.75x1.5, 1x2, 1.5x2, 2x3, 2x4, 3x5 (mm) |
| Support Rods | 1.5x2.5 up to 5x8 (mm) based on profile requirements | Configurations | Cylindrical, Flat, Specialty Shapes, Curved |
| End Finishing | Thread fitting, Flange, Closed Plated, Resistance welded, Metal Ring | Slot Precision | Available from 0.001 in. (25μm) up to 1/2" |
Key Advantages
Anti-Clogging Design
The V-shaped wedge wire profile creates an open area that prevents particles from bridging, ensuring continuous flow.
Exceptional Durability
Fabricated and welded construction ensures high structural integrity and long service life in harsh environments.
Extreme Precision
Tight slot tolerances as low as ±5 microns allow for exact media retention and precise volumetric control.
Alloy Versatility
Compatible with exotic alloys like Hastelloy C-276 and Monel 400 for superior corrosion resistance.
Custom Engineering
Tailored designs for specific shapes, diameters, and welding to nipples, couplings, or flanges.
Multi-Industry Use
Ideal for catalyst retention, de-watering, reactor screens, and intake filtration systems.
Product Gallery
Management Platforms
Inventory Control
Real-time tracking of raw alloy stocks and finished screen components.
Precision Fabrication
CNC-driven welding and cutting for strict adherence to micron tolerances.
QA Monitoring
Rigorous inspection of slot width and weld integrity before shipment.
Custom Order Tracking
End-to-end visibility from design approval to final fabrication.
Logistics Optimization
Secure packaging for large diameter screens (up to 2000mm) for global export.
Material Certification
Full traceability and certification for all stainless steel and exotic alloys used.
Investment Return Comparison
| Performance Metric | Standard Mesh Screens | Our Wedge Wire Screens |
|---|---|---|
| Clogging Frequency | High / Frequent | Very Low / Self-Cleaning |
| Structural Strength | Moderate (Prone to deform) | High (Rigid support rods) |
| Service Lifespan | Short to Medium | Long-term Industrial Grade |
| Maintenance Cost | High (Frequent replacement) | Low (Extended intervals) |
| Flow Efficiency | Variable/Restricted | Maximized Open Area |
Frequently Asked Questions
Wedge wire screens offer a V-shaped opening that prevents blinding and clogging, whereas perforated plates have straight holes that are more prone to particle bridging.
Yes, we specialize in exotic alloys including Duplex, Super Duplex, Hastelloy C-276, Alloy 20, and Monel 400 for high-corrosion environments.
Our manufacturing capabilities allow for slots as small as 0.001 inches (25 microns) with a tight tolerance of ±5 microns.
We can fabricate screens in cylindrical, flat, curved, and various specialty shapes to fit your specific vessel internals.
Absolutely. Our screens can be professionally welded to nipples, couplings, pipes, or flanges for seamless integration into your system.
They are widely used as catalyst retention screens, intake screens, de-watering distributors, and filter support cores in chemical and mining processing.
