Our high-precision Wedge Wire Screen Welding Machinery is engineered for industrial-grade performance, specializing in the fabrication of premium wedge wire screens with exceptional accuracy. Featuring an advanced CNC control system and high-efficiency winding capabilities, this machinery ensures slot tolerances within 0.10mm, making it an essential asset for manufacturers in the mining and water treatment sectors.
Designed for durability and scalability, the system incorporates imported ball screws for seamless transmission and a circulating water cooling system to maintain optimal operating temperatures. Whether you are producing standard well screens or customized industrial filters, this equipment provides the versatility and precision required to meet the most stringent international quality standards.
Detailed Parameters
| Max Machining Diameter | 200 / 300 / 500 mm | Max Machining Length | 6,000 mm |
|---|---|---|---|
| Winding Pitch Range | 0.01 - 50 mm | Winding Accuracy | ± 0.10 mm |
| Max Rotational Speed | 1 - 30 rpm | Processing Efficiency | 6 meters / hour |
| Pulling Shaft Speed | 1,000 mm/min | Spindle Turning Speed | 80 rpm |
| Main Motor Power | 120 kW | Control System | MUTO CNC |
Key Advantages
Ultra-High Precision
Achieve superior slot tolerance within 0.10mm, ensuring flawless filtration and structural integrity of the screen.
Efficient Production
Optimized for high output with a maximum winding speed of 6 meters per hour to reduce lead times.
Premium Components
Equipped with imported ball screws for the transmission part, guaranteeing stability and long-term wear resistance.
Intelligent CNC Control
The MUTO CNC system allows precise adjustment of welding parameters and automated operation for consistency.
Advanced Cooling
Integrated circulating water cooling system prevents overheating and ensures consistent weld quality.
Easy Maintenance
The electrode wheel is integrated with the lathe, allowing for maintenance without the need for full disassembly.
Product Gallery
Management Platforms
Material Feed Control
Adjustable sending wire parts in vertical, horizontal, and circumferential directions.
Parameter Optimization
Real-time welding parameter adjustment via the high-performance machine controller.
Thermal Monitoring
Automated water cooling management to ensure stable machine temperature during long shifts.
Precision Calibration
Drawing shaft positioning accuracy of 0.05/1,000 mm for extreme consistency.
Tooling Management
Standardized molds for normal products with options for fully customized special molds.
Workflow Automation
Full integration of wire straightening and winding for a seamless production cycle.
Investment Return Comparison
| Feature | Traditional Machinery | MUTO CNC Series |
|---|---|---|
| Slot Accuracy | ± 0.50 mm | ± 0.10 mm |
| Production Speed | Manual / Low | 6 meters / hour |
| Maintenance | Complex Disassembly | Easy-Access Lathe Design |
| Stability | Standard Bearings | Imported Ball Screws |
| Control Type | Manual / Basic Semi-Auto | Full CNC Integration |
Frequently Asked Questions
The machinery supports a maximum machining length of up to 6,000 mm, making it suitable for large-scale industrial well screens.
Yes, while we provide standard molds for normal products, we offer fully customized mold services to meet your specific design requirements.
The circulating water cooling system prevents heat buildup in the electrode and workpiece, reducing thermal deformation and ensuring consistent weld strength.
Our machinery delivers high precision with a slot tolerance within 0.10mm and a drawing shaft positioning accuracy of 0.05/1,000 mm.
We utilize the professional MUTO CNC Control System, which allows operators to easily adjust welding parameters for different wire materials.
Yes, the electrode wheel is designed to go together with the lathe, allowing for efficient maintenance without the need for full disassembly.
