Our premium Wedge Wire Screens are engineered for precision filtration and separation, providing an optimal balance of volumetric flow rate and dimensional media retention. Designed to handle demanding fluid pressure capabilities, these screens are expertly crafted from high-grade stainless steels and exotic alloys to ensure peak performance in the most challenging industrial environments.
From standard configurations to fully customized solutions, our wedge wire technology supports a wide range of applications, including catalyst retention, de-watering, and reactor screens. With slot sizes ranging from 25μm to 1/2", we provide durable, high-precision vessel internals that guarantee long-term operational stability and efficient flow distribution.
Detailed Parameters
| Available Materials | SS304, SS304L, SS316, SS316L, SS321, Duplex, Hastelloy, etc. | Outer Diameter (OD) | 19mm - 2000mm |
|---|---|---|---|
| Inner Diameter (ID) | 13mm - 1981mm | Maximum Length | Up to 6000 mm |
| Slot Range | 20 micron to 3000 micron (±5 micron tolerance) | Wire Profiles | 0.5x1.5 to 3x10 mm (Customizable) |
| Support Rods | 1.5x2.5 to 5x8 mm available | Configurations | Cylindrical, Flat, Specialty shapes, or Curved |
| End Finishing | Thread fitting, Flange, Closed Plated, Metal Ring, etc. | Exotic Alloys | Alloy 20, Copper Nickel, Monel 400, Hastelloy C-276 |
Key Advantages
Extreme Durability
Fabricated and welded construction ensures rugged vessel internals capable of withstanding high pressure.
Long Service Life
Use of 300 series stainless steel and exotic alloys prevents corrosion and reduces maintenance downtime.
High Precision
Tight slot tolerances (±5 micron) ensure exact media retention and consistent flow rates.
Versatile Design
Available in cylindrical, flat, and curved shapes to fit any industrial machinery requirement.
Custom Engineering
Tailored wire profiles and rod sizes to develop the exact screen specifications for your process.
Seamless Integration
Can be professionally welded to nipples, couplings, pipes, or flanges for easy installation.
Product Gallery
Management Platforms
Material Sourcing
Strict quality control over stainless steel and exotic alloy procurement for maximum purity.
Precision Machining
Advanced welding and fabrication processes for tight slot tolerance and structural integrity.
Quality Assurance
Comprehensive testing of flow rates and dimensional accuracy before final shipment.
Design Optimization
Collaborative engineering to match screen profiles with specific industrial fluid dynamics.
Inventory Management
Rapid response for standard sizes and streamlined production for custom orders.
Logistics Support
Secure packaging and global shipping for large-diameter screens up to 52" O.D.
Investment Return Comparison
| Performance Metric | Standard Mesh Screens | Our Wedge Wire Screens |
|---|---|---|
| Clogging Resistance | High Risk of Blinding | Low / Self-Cleaning Effect |
| Structural Strength | Flexible / Prone to Deformation | Rigid / High Pressure Support |
| Precision Retention | Varying Apertures | Exact Slot Tolerance (±5μm) |
| Lifespan (Corrosive) | Short (Frequent Replacement) | Extended (Alloy Options) |
| Maintenance Cost | High Due to Frequent Cleaning | Low Due to Durable Design |
Frequently Asked Questions
For extreme corrosion, we recommend exotic alloys such as Hastelloy C-276, Super Duplex Stainless Steel, Monel 400, or Alloy 20, depending on the specific chemical properties of your media.
Yes, our screens are available in various configurations, including flat panels, curved sections, and specialty shapes tailored to your machinery requirements.
We can produce extremely fine slots starting from 0.001 inches (approximately 25 microns), ensuring high-precision retention for sensitive applications.
Our screens can be fabricated with various end finishes, including thread fittings, flanges, closed plates, or resistance welded closed plates, and can be welded directly to pipes or couplings.
Standard machine production goes up to 38" O.D., but we can fabricate custom screens up to 52" O.D. using two or more sections based on your requirements.
They are widely used in water treatment, oil and gas, mining, chemical processing, and food & beverage industries for applications like de-watering, intake screens, and catalyst retention.
